ThermaCAST™ in Action: Metal Casting Demonstrations by Nathan

ThermaCAST™ in Action: Metal Casting Demonstrations by Nathan

Our expert tester, Nathan, brings a wealth of knowledge and passion to metal casting. He has extensive experience working with various metals and casting techniques and has been instrumental in testing ThermaCAST™. Nathan’s enthusiasm for exploring innovative processes shines in these videos, showcasing the versatility and potential of this groundbreaking resin. His detailed documentation and valuable feedback have been essential to refining and improving the product. Dedicated testers like Nathan are vital to Monocure3D’s ability to develop innovative solutions like ThermaCAST™, and we are incredibly grateful for his expertise and commitment.

3D Printing Vs Metal Casting

ThermaCAST: Part 1 

3D printing often leaves you with plastic parts, and turning them into metal with sand or investment casting takes significant effort. ThermaCAST™ changes that by letting you 3D print a mould and cast metals directly, from pewter to industrial alloys like Zamak12 at 500°C (930°F). Here’s a sneak peek of this game-changing resin!

Casting with Zamak12

ThermaCAST: Part 2

Watch as we cast using Zamak12 (Zinc Alloy) at 460°C (860°F) in a 3D-printed mould featuring a cast-in-place, replaceable tool bit holder. With ThermaCAST™, your 3D printer can create moulds for casting actual metal items like pewter and zinc alloys. Stay tuned for more as this innovative resin makes its debut!

Casting a Coin

ThermaCAST: Part 3

Using 3D-printed moulds for metal casting offers unique possibilities compared to sand or petro-bond casting. Today, we’re using a 3-piece mould to cast a coin blank, with added vibration to ensure the metal fills the fine reeding around the edge.

Casting a Metal Dice

ThermaCAST: Part 4

Today, we’re using a 7-piece 3D-printed mould to cast a set of dice. A leak during the process? No problem—it’s fixed with a bit of secret sauce! With ThermaCAST™, your 3D printer can create moulds for casting actual metal items like pewter and zinc alloys. Stay tuned for more as this innovative resin makes its debut!

Casting a D20 Dice

ThermaCAST: Part 5

We are taking on the challenge of casting a D20 without a 20-piece mould! Instead, we’re using a simple, efficient, and effective sacrificial shell mould. With ThermaCAST™, your 3D printer can create moulds for casting actual metal items like pewter and zinc alloys. Stay tuned for more as this innovative resin makes its debut!

Custom Christmas Gift

ThermaCAST: Part 6

This simple project combines sterling silver wire, pewter, and a coin to create a unique Christmas gift. All moulds were 3D printed using ThermaCAST™ Resin, a specialised metal casting resin designed to withstand up to 500°C, perfect for casting pewter, tin, and zinc alloys.

Casting a Pewter Pendant from an AI-Generated Design

ThermaCAST: Part 7

This video shows how to create and finish a pewter pendant using a 3D-printed mould and an AI-generated design. The design was created with VistaSculpt, turned into a mould with a 3D Builder, and cast using ThermaCAST™ Resin, which can handle metals up to 500°C.