Filling | Smoothing | Repairing | Fairing | Skim Coating | Filleting | Strengthening
PRODUCT DESCRIPTION
This ready-mixed, urethane-polymer filler uses the advanced technology of UV (Ultra-Violet) light to cure in an instant! This highly versatile material will adhere to most surfaces, including plastics, glass & metal. Apply a thin layer of IncredaFILL™ to any surface, then use the portable UV torch and watch it set rock hard! This 100% solid material was specially formulated using the latest microparticle technology. Once cured, UV & water-resistant, non-shrinking & non-cracking filler can be sanded then finished with any paint or varnish.
Don’t waste valuable time waiting for filler to dry…Use IncredaFILL™ and get the job done FAST.
QUICK START GUIDE
1. Apply
Using a flexible applicator or a gloved finger and apply the filler paste in thin layers.
2. Cure
To set hard, cure for 10 seconds using 395-405nm Ultra-Violet (UV) light source.
3. Sand
Sand smooth by stepping from course to fine grades of wet or dry sandpaper.
4. Finish
For best results, use quality spray paints or an airbrush. Finish with a clear coat for ultimate protection and durability.
ULTIMATE STARTER KIT
1. IncredaFILL™ & Applicators
This ready-mixed, urethane polymer filler uses the advanced technology of UV light to cure in an instant! It is packed in a PET UV safe black screw-top container, it also has a protective internal seal as double protection to prevent accidental opening in daylight. Ensure to store in a dark, cool, dry place away from direct sunlight. Wipe surfaces and clean equipment with RESINAWAY™ or IPA.
2. UV LED 395nm Torch
This ultimate LED UV 395nm torch from UltraFire has a black aluminium alloy body, optical zooming lens for precision focusing & spot curing, powerful LEDs (3.7V-8.4V) powered by a 18650 rechargeable battery (included). An impressive waterproof rating of IPX4. The compact size (12.3cm X 2.8cm), small enough to carry in a pocket.
3. Battery + Smart Recharger
The powerful 18650 battery and the accompanying USB smart recharger gives the UltraFire® Torch the power it needs to cure IncredaFILL™ fast! This long-lasting rechargeable battery delivers an impressive 3.7 Volts. Recharge time is ultra-fast, and the recharger has smart sensor technology so the battery won’t suffer from overcharging.
4. UV Safety Glasses
It is important to always protect your eyes from UV light when curing IncredaFILL™. These high clarity yellow lens safety glasses will allow you to easily see without any damage to your eyes. Remember to always wear gloves when handling this product., if skin contact does occur, simply wipe off and wash will soapy water. Please download the MSDS for more information.
5. What’s in the Box?
The IncredaFILL™ Ultimate Starter kit includes everything you need. The individual containers can be purchased separately when more material is needed.
1 x 350 grams IncredaFILL™ filler paste
1 x 18650 Rechargeable Battery
1 x Pair Wrap UV400 Safety Glasses
1 x UV LED 395nm Torch
1 x USB Battery Smart Recharger
3 x Plastic Filler Applicators
BEST PRACTICES
APPLICATION INSTRUCTIONS
- Be sure to wear proper safety gear when working with IncredaFILL™ and sanding the cured material. Always try to avoid breathing in the fumes, filler particles or dust.
- Prepare the surface with some light sanding (if needed). Using a slightly damp rag, wipe the area to remove dust and other contaminates.
- Always work indoors and away from any UV light. Unscrew the lid to reveal the Safety seal (this is to prevent the product from accidental UV exposure. Remove the seal to expose the product.
- Using a flexible metal or plastic applicator, scoop out a small amount of IncredaFILL™ from the Tub. We recommend testing a small batch before using it on your actual project.
- Apply the paste in thin layers to the surface on which you are working. The smoother you can get it at this stage, the easier it will be when sanding.
- ProTip: To save time with sanding, be sure not to overfill.
- Once the treated area is smooth and ready, use a 395-405nm UV light source to start the curing process. To do this, expose the material to UV light for 15-20 seconds. Hold the light over the uncured material for larger areas and use a zig-zag pattern to expose a section at a time. Alternatively, you could place the object in direct sunlight to cure large areas quickly.
- ProTip: For deeper holes, to ensure the product is adequately cured, apply and cure in thin layers to build it up.
- Once IncredaFILL™ has been appropriately cured, wipe the surface with Isopropyl Alcohol (IPA). Wiping removes any excess material that might remain on the surface.
- Starting with coarse grade sandpaper (60-100 Grit), remove the excess filler. To ensure a smooth finish, step up the sandpaper grades, e.g. 80, 120, 240, 400, 800.
- ProTip – Unlike some fillers, IncredaFILL™ can be wet sanded. Using wet sandpaper helps keep the dust particles down and keeps it cleaner and less likely to gum up.
- After reaching the desired smoothness, prepare the surface by wiping it with a “tack rag” to remove the dust left from sanding. Apply a good quality Paint Primer, and apply to the surface.
- After the primer has dried, the topcoat can be applied (unless further sanding is required)
- ProTip – To achieve the smoothest results, repeat the priming and wet sanding process.
UNDER THE MICROSCOPE (300 X Magnification)
SAFETY GUIDELINES
WARNINGS
KEEP OUT OF REACH OF CHILDREN & ANIMALS
DO NOT USE IN AQUARIUMS
AVOID CONTACT WITH FOOD OR DRINK
USE IN WELL VENTILATED AREAS
ALWAYS WEAR GLOVES & UV PROTECTIVE GLASSES
WEAR A DUST MASK WHEN SANDING
AVOID CONTACT WITH SKIN – WASH OFF IMMEDIATELY
THIS PRODUCT WILL HEAT (50-70C) WHEN CURING
COAT WITH UV RESISTANT PAINT OR VARNISH IF CURED PRODUCT WILL BE EXPOSED TO SUNLIGHT
REFER TO SDS (SAFETY DATA SHEET) FOR DETAILED SAFETY INSTRUCTIONS
PHYSICAL PROPERTIES
Product Code(s)
3DI-3903
Colour(s)
Semi-Transparent Grey
Viscosity
70,000cps
Odour
Negligible Characteristics
Shelf Life
36 months
Active Solids
100%
UV Cure
395nm to 405nm
Cure Speed
15 Seconds with UV LED Torch
Storage
Store in a dark, cool, dry place away from direct sunlight.
Wash Up
RESINAWAY® & IPA
MECHANICAL PROPERTIES
Product Code
3DI-3903
2.5
0.7
94.5
Temp. Resistance (C)
-20 – 60
Max Load Applied (N)
160
Flexural Stress (MPa)
143
Max Flexural Strain (mm/mm)
0.05
Method Code
ASTM D790-10